Anti-Pollution Mask
The unit manufactures two types of anti-pollution masks designed to filter out harmful airborne particulates, soot, smoke, and dust. The manufacturing process involves cutting, stitching, assembling, and packaging using specialized sewing and cutting machinery.
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Plant & Machinery | 15 |
| Working Capital | 10 |
| Total | 25 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 1.25 |
| Term Loan | 13.75 |
| Working Capital Loan | 10 |
| Total | 25 |
|---|
Raw materials & machinery
Machinery & equipment18
- Flat Lock Sewing MachineBuy on Amazon ↗
Machine for flat lock stitching
- Four Thread OverlockBuy on Amazon ↗
Overlock stitching machine
- Cutting MachineBuy on Amazon ↗
Fabric cutting equipment
- Juki Sewing MachineBuy on Amazon ↗
Industrial sewing machine
- Packet Patti CutterBuy on Amazon ↗
Strip cutting machine
- Slotted angle RacksBuy on Amazon ↗
Warehouse and factory storage racks
- PrinterBuy on Amazon ↗
Color laser printer
- ScannerBuy on Amazon ↗
Document scanner
- Thermal printerBuy on Amazon ↗
Barcode and label printer
- LaptopBuy on Amazon ↗
Computing device for office work
- DesktopBuy on Amazon ↗
Assembled computer system for designing
- Power backupBuy on Amazon ↗
Inverter power backup system
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Power generator
- Permiability checkBuy on Amazon ↗
Testing equipment
- Stiffness checkBuy on Amazon ↗
Testing equipment
- Filteration checkBuy on Amazon ↗
Testing equipment
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Office infrastructure and furniture
- Air ConditionerBuy on Amazon ↗
AC unit for office/factory
Raw materials10
- Dry Fit LayerBuy on Amazon ↗
Breathable moisture-wicking layer
- ElasticBuy on Amazon ↗
Straps for securing the mask
- Filter Layer for o1Buy on Amazon ↗
Specialized filter material
- Front fabricBuy on Amazon ↗
Outer layer textile material
- LabelBuy on Amazon ↗
Brand or product label
- Net LayerBuy on Amazon ↗
Mesh support layer
- PU clipBuy on Amazon ↗
Polyurethane nose bridge clip
- PU StopperBuy on Amazon ↗
Adjustable strap stopper
- Ribbon PipinBuy on Amazon ↗
Binding ribbon for edges
- ThreadBuy on Amazon ↗
Industrial sewing thread
Manufacturing process
- Procure and inspect raw fabrics, filter layers, and auxiliary materials.
- Cut the fabrics and filter layers according to the mask specifications using cutting machines.
- Stitch the layers together using flat lock, overlock, and Juki sewing machines, incorporating elastic straps and nose clips.
- Perform quality checks including permeability, stiffness, and filtration tests.
- Package the finished anti-pollution masks and store them in warehouse racks prior to distribution.
Market
The market for anti-pollution masks in India is growing rapidly due to deteriorating air quality, rapid urbanization, increasing healthcare expenditure, and rising public awareness.