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Textile/Garment and Healthcare AccessoriesAnti-Pollution Mask
The unit manufactures two types of anti-pollution masks designed to filter out harmful airborne particulates, soot, smoke, and dust. The manufacturing process involves cutting, stitching, assembling, and packaging using specialized sewing and cutting machinery.
- 45 jobs
- 10 KW power
- ₹25L project cost
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Plant & Machinery | 15 |
| Working Capital | 10 |
| Total | 25 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 1.25 |
| Term Loan | 13.75 |
| Working Capital Loan | 10 |
| Total | 25 |
|---|
Raw materials & machinery
- Raw Material Dry Fit LayerBuy on Amazon ↗
Breathable moisture-wicking layer
- Raw Material ElasticBuy on Amazon ↗
Straps for securing the mask
- Raw Material Filter Layer for o1Buy on Amazon ↗
Specialized filter material
- Raw Material Front fabricBuy on Amazon ↗
Outer layer textile material
- Raw Material LabelBuy on Amazon ↗
Brand or product label
- Raw Material Net LayerBuy on Amazon ↗
Mesh support layer
- Raw Material PU clipBuy on Amazon ↗
Polyurethane nose bridge clip
- Raw Material PU StopperBuy on Amazon ↗
Adjustable strap stopper
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Binding ribbon for edges
- Raw Material ThreadBuy on Amazon ↗
Industrial sewing thread
- Machinery Flat Lock Sewing MachineBuy on Amazon ↗
Machine for flat lock stitching
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Overlock stitching machine
- Machinery Cutting MachineBuy on Amazon ↗
Fabric cutting equipment
- Machinery Juki Sewing MachineBuy on Amazon ↗
Industrial sewing machine
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Strip cutting machine
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Warehouse and factory storage racks
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Color laser printer
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Document scanner
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Barcode and label printer
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Computing device for office work
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Assembled computer system for designing
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Inverter power backup system
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Power generator
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Testing equipment
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Testing equipment
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Testing equipment
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Office infrastructure and furniture
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AC unit for office/factory
Manufacturing process
- Procure and inspect raw fabrics, filter layers, and auxiliary materials.
- Cut the fabrics and filter layers according to the mask specifications using cutting machines.
- Stitch the layers together using flat lock, overlock, and Juki sewing machines, incorporating elastic straps and nose clips.
- Perform quality checks including permeability, stiffness, and filtration tests.
- Package the finished anti-pollution masks and store them in warehouse racks prior to distribution.
Market
The market for anti-pollution masks in India is growing rapidly due to deteriorating air quality, rapid urbanization, increasing healthcare expenditure, and rising public awareness.