Audio Video and Magnetic DVD Production Unit
This project report outlines the establishment of an audio video and magnetic digital versatile disc (DVD) manufacturing unit. The facility utilizes raw materials like polycarbonate, aluminum metal, and glass to produce high-fidelity storage and media discs for entertainment and data storage applications.
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Plant & Machinery | 16.5 |
| Other Misc. Assets | 1 |
| Working Capital | 2.22 |
| Total | 19.72 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 1.97 |
| Term Loan | 15.75 |
| Working Capital Loan | 2 |
| Total | 19.72 |
|---|
Raw materials & machinery
Machinery & equipment4
- DVD Pressing MachineBuy on Amazon ↗
Used for customized disc stamping and pressing
- DVD metallization processingBuy on Amazon ↗
Injection molding and metallization equipment
- UV Lacquering MachineBuy on Amazon ↗
Used for protective UV coating and capping processes
- DVD Printing MachineBuy on Amazon ↗
Used for customized printing and finishing on discs
Raw materials3
- Aluminium metalBuy on Amazon ↗
Thin layer sandwiched in the middle of discs
- PolycarbonateBuy on Amazon ↗
Tough, brittle plastic used as base material for disks
- GlassBuy on Amazon ↗
Substrate used to hold the DVD master image during creation
Manufacturing process
- Raw material procurement and quality inspection under clean conditions
- Pre-mastering and glass mastering to create stampers from source recordings
- Replication and molding of polycarbonate discs using injection molding and pressing
- Application of aluminum metallization layers and UV lacquering for protection
- Printing, quality control, and final packaging of manufactured DVDs
Market
Demand for digital versatile discs exists in niche entertainment, archival, and specialized media distribution sectors, requiring compliance with industry standards and digital formatting requirements.
From the project report
