Auto Engine Cylinder for Two-Wheeler Production Unit
This project profile covers the establishment of a production unit for manufacturing auto engine cylinders for two-wheelers using metal casting and machining processes. The facility utilizes raw materials like grey cast iron, aluminum alloy, and compacted graphite cast iron to produce engine cylinders.
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Plant & Machinery | 15 |
| Furniture & Fixtures | 1.5 |
| Working Capital | 3.6 |
| Total | 20.1 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 2.01 |
| Term Loan | 14.85 |
| Working Capital Loan | 3.24 |
| Total | 20.1 |
|---|
Raw materials & machinery
Machinery & equipment4
- Metal melting rotary furnaceBuy on Amazon ↗
Equipment used for melting and recycling non-ferrous metals
- Mold for auto engine cylinderBuy on Amazon ↗
Intermediate equipment to collect and pour molten metal into mold cavity
- Boring machineBuy on Amazon ↗
Used for finishing the in-cylinder surface for roundness and cylindricity
- Flexible GrinderBuy on Amazon ↗
Used to machine the outer surface of the cylinder
Raw materials3
- Grey Cast IronBuy on Amazon ↗
Used for manufacturing durable engine blocks due to strength and wear resistance
- Aluminum AlloyBuy on Amazon ↗
Lightweight alloy material for complex engine blocks
- Compacted graphite cast ironBuy on Amazon ↗
High tensile strength and modulus of elasticity material
Manufacturing process
- Raw material procurement and quality check
- Preparation of pattern using silica sand, clay, and water
- Preparation of mold creating a negative impression
- Injection of molten liquid into the mold cavity using sand casting
- Removal of mold from casting and cleaning with vibration
- Machining for desired dimensions and smooth surfaces
Market
Demand is driven by the two-wheeler automotive sector where engine cylinders are core mechanical power units.
From the project report
