Bouffant Caps Manufacturing Unit
This project profile covers the manufacturing of disposable bouffant caps using non-woven polypropylene fabric and elastic. These caps are widely used in healthcare, cleanrooms, and food service industries for hygiene and contamination control.
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Plant & Machinery | 10.27 |
| Furniture & Fixtures | 0.2 |
| Other Misc. Assets | 0.25 |
| Working Capital | 3.33 |
| Total | 14.05 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 1.41 |
| Term Loan | 9.65 |
| Working Capital Loan | 3 |
| Total | 14.05 |
|---|
Raw materials & machinery
Machinery & equipment3
- Bouffant Cap machineBuy on Amazon ↗
Fully automatic machine with ultrasonic bonding for manufacturing bouffant caps
- StabiliserBuy on Amazon ↗
Voltage stabilizer for machinery
- Packing/Sealing MachineBuy on Amazon ↗
Machine for sealing and packing finished caps
Raw materials2
- P.P.Spun Bond Non Woven FabricBuy on Amazon ↗
12 Gsm polypropylene non-woven fabric for cap body
- Inner elasticBuy on Amazon ↗
Elastic for securing the cap around the head
Manufacturing process
- Fabric Procurement and Slitting
- Feeding fabric into the fully automatic bouffant cap production machine
- Folding, stitching, and sealing elastic into the cap using ultrasonic bonding
- Cutting into required sizes
- Packing, sterilization, storage, and dispatch
Market
The demand for bouffant caps is driven by growing hygiene concerns in healthcare settings, cleanrooms, and food service outlets. Adoption is also increasing in surgical applications to prevent surgical site infections.
From the project report
