Cable Connectors (Lugs) Manufacturing Unit
This project profile outlines the establishment of a manufacturing unit for cable connectors and sockets (lugs) ranging from 15 Amp to 1000 Amp. The unit utilizes copper pipes and brass strips to produce standard-compliant electrical terminals for secure installations.
- 15 jobs
- 15 KW power
- ₹14.21L project cost
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Building & Civil Work | 3.5 |
| Plant & Machinery | 3.8 |
| Furniture & Fixtures | 0.75 |
| Other Misc. Assets | 0.35 |
| Working Capital | 5.81 |
| Total | 14.21 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 1.42 |
| Term Loan | 7.56 |
| Working Capital Loan | 5.23 |
| Total | 14.21 |
|---|
Raw materials & machinery
- Raw Material Copper Pipe EC GradeBuy on Amazon ↗
Assorted diameters and sizes
- Raw Material Brass stripBuy on Amazon ↗
- Machinery Power PressBuy on Amazon ↗
1 HP, 2 HP, and 3 HP capacities
- Machinery Lather MachineBuy on Amazon ↗
1 HP Motor 6 Ft. Bed Length
- Machinery Threading AddsBuy on Amazon ↗
3.5 ft length
- Machinery Surface GrinderBuy on Amazon ↗
With 1 HP Motor
- Machinery Bench GrinderBuy on Amazon ↗
Capacity 0.5 HP motor
- Machinery Hand PressBuy on Amazon ↗
- Machinery Portable Drilling MachineBuy on Amazon ↗
3/4 inch capacity
- Machinery Tinning Plant for Electroplating BarrelBuy on Amazon ↗
Tank 3x3x5 ft
- Machinery RectifierBuy on Amazon ↗
200 Amp
- Machinery Dryer with MotorBuy on Amazon ↗
- Machinery Tools and DiesBuy on Amazon ↗
Manufacturing process
- Cut copper pipes of required size and outer diameter to specified lengths.
- Press the cut pipes in a power press using appropriate sets of dies.
- Machine the pressed components and create internal threads.
- Perform electroplating and buffing to give the final finish to the product.
- Conduct physical verification and quality testing.
- Pack the finished cable lugs for distribution.
Market
Cable sockets and thimbles are common electrical items required wherever electrical supply exists. Demand is driven by electricity boards, general industries, and power equipment manufacturers, showing continuous growth with industrialization.