Carpet Finishing Unit
A carpet finishing unit engages in the final processing stages of manufactured rugs, including edge binding, serging, fringing, trimming, washing, drying, shaving, and quality detailing. The unit enhances aesthetic appeal, ensures durability, and prepares woven carpets for the domestic and export markets.
- 9 jobs
- 6 KW power
- ₹11.94L project cost
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Building & Civil Work | 5 |
| Plant & Machinery | 1.5 |
| Furniture & Fixtures | 1 |
| Working Capital | 4.44 |
| Total | 11.94 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 1.19 |
| Term Loan | 6.75 |
| Working Capital Loan | 4 |
| Total | 11.94 |
|---|
Raw materials & machinery
- Raw Material Woven CarpetsBuy on Amazon ↗
Comprised of various strings and yarns.
- Raw Material Dyes and ChemicalsBuy on Amazon ↗
Colors used for coloring and chemical treatments.
- Raw Material Carpet binding tapeBuy on Amazon ↗
Polyester or cotton strip for edge binding.
- Raw Material Hot glueBuy on Amazon ↗
Used for bonding and finishing.
- Machinery Carpet binding machineBuy on Amazon ↗
Stitches a decorative edge on a rug.
- Machinery Hot Glue GunBuy on Amazon ↗
Used for gluing purpose in carpet finishing.
- Machinery Carpet scissorsBuy on Amazon ↗
Sharp steel blades used for cutting and detailing.
Manufacturing process
- Trim hanging strands and smooth out the exterior surface using sharp scissors to bring out design clarity.
- Wash the carpet with cleanser and rinse with clean water to remove dirt and extra cleanser.
- Dry the carpet under sunlight for four to five days.
- Perform rug shaving and leveling to enhance the design, tones, and pile height.
- Stretch the rug from all sides using a metal frame for a day or two to ensure precise size and shape.
- Apply protective fluoric-chemicals to preserve appearance and protect against discoloration and soiling.
- Apply backing systems such as a cushion, bonding adhesive, or synthetic latex/vinyl lamination for structural stability.
Market
India is the largest maker and exporter of floor coverings globally in terms of volume and value, with around 80% of rugs made in India being exported. The domestic market size is about Rs 200 crores and growing rapidly based on retail expansion.