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Cement Grill Making Unit

This project profile covers the establishment of a manufacturing unit for cement grills, which are widely used as partition panels, ventilators, and alternatives to traditional window jalis in building construction. The unit operates with a capacity to produce 240,000 square feet of cement grills annually at peak utilization.

Project cost & finance

Cost of Project

figures in ₹ Lakhs

Building & Civil Work4
Plant & Machinery3.6
Furniture & Fixtures1
Working Capital3.33
Total11.93

Means of Finance

figures in ₹ Lakhs

Own Contribution1.19
Term Loan7.74
Working Capital Loan3
Total11.93

Raw materials & machinery

Machinery & equipment7

Raw materials4

Manufacturing process

  1. Lubricate iron or wooden moulds with kerosene oil to prepare for casting.
  2. Mix Portland cement and sand in a 1:3 ratio with proportionate water using a concrete hand mixer.
  3. Pour the concrete mixture into the moulds while embedding MS rods and wires at suitable depths for reinforcement.
  4. Remove excess material from the surface and smoothen using a trowel.
  5. Demould the shaped grills after approximately 24 hours.
  6. Immerse the grills in water for 14 days of curing to develop full strength and durability.

Market

Demand for cement grills grows parallel to building construction activity. They are favored for low cost, attractive designs, and functional benefits like ventilation and light filtering while preventing rain and intruders.

From the project report

Cement Grill Making Unit