Cement Products (Pole & Wall Compound)
This manufacturing unit produces precast cement poles and wall compounds, offering durable, low-maintenance alternatives to traditional fencing and boundary walls. The facility is designed for single-shift operations producing cement poles and precast boundary wall panels.
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Building & Civil Work | 2.7 |
| Plant & Machinery | 13.5 |
| Working Capital | 7.78 |
| Total | 23.98 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 2.4 |
| Term Loan | 14.58 |
| Working Capital Loan | 7 |
| Total | 23.98 |
|---|
Raw materials & machinery
Machinery & equipment4
- Concrete Mixture MachineBuy on Amazon ↗
For mixing raw materials
- Molds for Poles and WallsBuy on Amazon ↗
Molds for casting products
- Shutter VibratorsBuy on Amazon ↗
To remove voids during casting
- Chain Pulley Blocks with Gantry CraneBuy on Amazon ↗
For handling molds and products
Raw materials4
- PC WireBuy on Amazon ↗
Pre-stressing concrete wire used for tensioning poles
- CementBuy on Amazon ↗
Binding agent for concrete mixture
- GI WireBuy on Amazon ↗
Galvanized iron wire
- Rodi & BazariBuy on Amazon ↗
Aggregates for concrete mix
Manufacturing process
- Prepare concrete mix using cement, bajari, rodi, and water in a concrete mixture machine.
- Fill the concrete mixture into molds containing PC tensioned wires.
- Apply sufficient vibrations using shutter vibrators to eliminate air gaps and voids.
- Perform open-air natural curing for 42 to 72 hours.
- Detension poles and remove them from molds using chain pulley blocks on a gantry crane.
- Submerge products in water tanks for 10-15 days for thorough water curing, then stack in open storage.
Market
Precast concrete boundary walls and poles are increasingly popular for residential, commercial, and industrial developments due to fast installation, unlimited life, and low maintenance compared to traditional brick walls.
From the project report
