Cement Products (Pole & Wall Compound)
This manufacturing unit produces precast cement poles and wall compounds, offering durable, low-maintenance alternatives to traditional fencing and boundary walls. The facility is designed for single-shift operations producing cement poles and precast boundary wall panels.
- 11 jobs
- ₹23.98L project cost
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Building & Civil Work | 2.7 |
| Plant & Machinery | 13.5 |
| Working Capital | 7.78 |
| Total | 23.98 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 2.4 |
| Term Loan | 14.58 |
| Working Capital Loan | 7 |
| Total | 23.98 |
|---|
Raw materials & machinery
- Raw Material PC WireBuy on Amazon ↗
Pre-stressing concrete wire used for tensioning poles
- Raw Material CementBuy on Amazon ↗
Binding agent for concrete mixture
- Raw Material GI WireBuy on Amazon ↗
Galvanized iron wire
- Raw Material Rodi & BazariBuy on Amazon ↗
Aggregates for concrete mix
- Machinery Concrete Mixture MachineBuy on Amazon ↗
For mixing raw materials
- Machinery Molds for Poles and WallsBuy on Amazon ↗
Molds for casting products
- Machinery Shutter VibratorsBuy on Amazon ↗
To remove voids during casting
- Machinery Chain Pulley Blocks with Gantry CraneBuy on Amazon ↗
For handling molds and products
Manufacturing process
- Prepare concrete mix using cement, bajari, rodi, and water in a concrete mixture machine.
- Fill the concrete mixture into molds containing PC tensioned wires.
- Apply sufficient vibrations using shutter vibrators to eliminate air gaps and voids.
- Perform open-air natural curing for 42 to 72 hours.
- Detension poles and remove them from molds using chain pulley blocks on a gantry crane.
- Submerge products in water tanks for 10-15 days for thorough water curing, then stack in open storage.
Market
Precast concrete boundary walls and poles are increasingly popular for residential, commercial, and industrial developments due to fast installation, unlimited life, and low maintenance compared to traditional brick walls.