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Textiles & Garments

Denim Garments (Jeans, Jackets, Shorts)

This project profile outlines the setup for a manufacturing unit producing denim garments such as jeans, jackets, tops, and shorts. The process involves inspecting denim fabric, layering, cutting with vertical motorized blades, assembly line stitching, commercial washing, finishing, and packaging.

Project cost & finance

Cost of Project

figures in ₹ Lakhs

Building & Civil Work2.4
Plant & Machinery15.25
Furniture & Fixtures0.75
Other Misc. Assets0.75
Working Capital5.85
Total25

Means of Finance

figures in ₹ Lakhs

Own Contribution2.5
Term Loan17.24
Working Capital Loan5.27
Total25

Raw materials & machinery

Machinery & equipment7

Raw materials2

Manufacturing process

  1. Inspect received denim fabric on inspection machine and mark defects.
  2. Spread fabric in layers on long tables and lay out cardboard or metal patterns to minimize waste.
  3. Cut multiple layers of fabric simultaneously using a vertical motorized blade.
  4. Stitch garments in an assembly line mode using single needle, double needle, and specialized machines.
  5. Wash stitched garments in commercial tumbler wash machines with chemicals or pebbles to achieve desired fades.
  6. Remove loose threads and dirt using a blower, then steam press and package the garments.

Market

Denim garments are universally popular across all age groups and demand continues to grow. Products range from basic utility wear to high-end fashion with embroidery and custom finishes, sold locally and globally.

From the project report

Denim Garments (Jeans, Jackets, Shorts)Denim Garments (Jeans, Jackets, Shorts)