Detergent Cake
This project profile outlines the establishment of a detergent cake manufacturing unit for producing laundry and dishwashing cleaning cakes. The unit utilizes a sigma mixer, plodder, cutter, and die to process raw materials like dolomite, soda ash, and slurry into finished detergent cakes.
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Plant & Machinery | 5.91 |
| Furniture & Fixtures | 0.5 |
| Working Capital | 1.36 |
| Total | 11.77 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 2.96 |
| Term Loan | 4.8 |
| Working Capital Loan | 4 |
| Total | 11.77 |
|---|
Raw materials & machinery
Machinery & equipment5
- Sigma Mixer/ Paddle MixerBuy on Amazon ↗
100KG/batch Production
- PlodderBuy on Amazon ↗
4 INCHI
- Manual Cutting PlatformBuy on Amazon ↗
Manual cutter
- DieBuy on Amazon ↗
Mould die
- Stamp & Manual PackagingBuy on Amazon ↗
Packaging equipment
Raw materials9
- China ClayBuy on Amazon ↗
Binding agent
- CalciteBuy on Amazon ↗
Strengthening agent
- Dolomite or Marble powderBuy on Amazon ↗
Filler
- Soda AshBuy on Amazon ↗
Builder and foaming agent
- Slurry (LABSA)Buy on Amazon ↗
Surfactant for reaction
- Alpha Olefin SulfonateBuy on Amazon ↗
Foam booster
- Sodium SilicateBuy on Amazon ↗
Binding and smoothing agent
- PolymersBuy on Amazon ↗
Binding agent
- FragranceBuy on Amazon ↗
Scent provider
Manufacturing process
- Pour raw materials step by step into the mixer.
- Start the machine and mix ingredients for 40-45 minutes while adding slurry and water.
- Add foam booster, colour, and sodium silicate, then let it rest.
- Add polymers and liquid fragrance.
- Transfer the dough from the mixer into the extruder.
- Fix and adjust the die outside the extruder.
- Cut the extruded material using a cutter to the specified shape.
- Stamp and package the detergent cakes.
Market
The overall market for detergent in India is growing steadily. Demand for detergent cakes remains high in rural and semi-urban areas for both laundry and dishwashing applications.
From the project report

