Chemicals

Detergent Cake

This project profile outlines the establishment of a detergent cake manufacturing unit for producing laundry and dishwashing cleaning cakes. The unit utilizes a sigma mixer, plodder, cutter, and die to process raw materials like dolomite, soda ash, and slurry into finished detergent cakes.

Project cost & finance

Cost of Project

figures in ₹ Lakhs

Plant & Machinery5.91
Furniture & Fixtures0.5
Working Capital1.36
Total11.77

Means of Finance

figures in ₹ Lakhs

Own Contribution2.96
Term Loan4.8
Working Capital Loan4
Total11.77

Raw materials & machinery

Machinery & equipment5

Raw materials9

Manufacturing process

  1. Pour raw materials step by step into the mixer.
  2. Start the machine and mix ingredients for 40-45 minutes while adding slurry and water.
  3. Add foam booster, colour, and sodium silicate, then let it rest.
  4. Add polymers and liquid fragrance.
  5. Transfer the dough from the mixer into the extruder.
  6. Fix and adjust the die outside the extruder.
  7. Cut the extruded material using a cutter to the specified shape.
  8. Stamp and package the detergent cakes.

Market

The overall market for detergent in India is growing steadily. Demand for detergent cakes remains high in rural and semi-urban areas for both laundry and dishwashing applications.

From the project report