Packaging

Disposable Paper Plates & Dona

This project profile outlines the setup for manufacturing disposable paper plates and donas, which are widely used for serving food during family functions, religious gatherings, parties, and by sweet shops and caterers. The products are lightweight, leak-proof, hygienic, and serve as a convenient, disposable alternative to conventional crockery and steel utensils.

Project cost & finance

Cost of Project

figures in ₹ Lakhs

Building & Civil Work3
Plant & Machinery0.85
Other Misc. Assets1.5
Total5.35

Means of Finance

figures in ₹ Lakhs

Own Contribution1.9
Term Loan3.45
Total5.35

Raw materials & machinery

Machinery & equipment1

  • Hydraulic Press Machine with Die

    Ordinary press with one fixed platform and a moving plunger utilizing a specific die for shaping plates and donas

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Raw materials1

  • Silver Dona Paper Roll

    Special quality paper reinforced with polythene sheets, pre-cut to size or rolls

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Manufacturing process

  1. Mount the specific die corresponding to the desired shape and size onto the hydraulic press.
  2. Heat the die to the required operating temperature.
  3. Place the silver paper dona paper roll or pre-cut sheets between the male and female die components.
  4. Apply hydraulic pressure so the paper takes the shape of the die.
  5. Remove the formed product and load the next set of material.
  6. Trim the edges of the formed products to give them a proper finish.
  7. Package the plates and bowls separately and stock them for dispatch.

Market

These products have a vast urban and rural market driven by regular social functions, religious gatherings, marriages, birthdays, and widespread usage in sweet shops and small eateries. They provide a labor-saving, disposable alternative to traditional metal or ceramic utensils.

From the project report