Helmet Manufacturing Unit
This project involves the manufacturing of protective motorcycle helmets. The process includes injection molding of EPS liners and ABS outer shells, followed by buffing, painting, and assembly with straps and visors to meet safety standards.
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Plant & Machinery | 13.86 |
| Furniture & Fixtures | 0 |
| Other Misc. Assets | 1.5 |
| Working Capital | 3.53 |
| Total | 18.89 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 1.89 |
| Term Loan | 13.82 |
| Working Capital Loan | 3.18 |
| Total | 18.89 |
|---|
Raw materials & machinery
Machinery & equipment5
- Injection Molding MachineBuy on Amazon ↗
- Stitching MachineBuy on Amazon ↗
- Riveting MachineBuy on Amazon ↗
- DryerBuy on Amazon ↗
- Tensile/Helmet testing machineBuy on Amazon ↗
Raw materials9
- ABS resinBuy on Amazon ↗
- EPS expanded polystyreneBuy on Amazon ↗
- Polycarbonate resinBuy on Amazon ↗
- Adhesive foamBuy on Amazon ↗
- Lock strapsBuy on Amazon ↗
- StickersBuy on Amazon ↗
- Bush and rivetsBuy on Amazon ↗
- Lacquer and acrylic paintBuy on Amazon ↗
- Cloth and meshBuy on Amazon ↗
Manufacturing process
- Procurement and quality check of raw materials
- Injection molding of EPS internal liners and ABS outer shells
- Buffing and sanding the shell for a smooth finish
- Cleaning and multi-layer painting of the shell
- Forming of straps and assembly of interior padding and visor
- Final assembly of shell, liner, and straps
- Quality testing and inspection according to ISI standards
From the project report
