Manufacturing

Plastic Moulded Toys Unit

The unit focuses on the production of a variety of plastic moulded toys, including figurines, dolls, and miniature vehicles. Using blow moulding technology, the business converts HDPE granules into durable, washable toys to cater to the domestic Indian retail market.

Project cost & finance

Cost of Project

figures in ₹ Lakhs

Building & Civil Work2
Plant & Machinery18
Furniture & Fixtures1.5
Working Capital3.33
Total24.83

Means of Finance

figures in ₹ Lakhs

Own Contribution2.48
Term Loan19.35
Working Capital Loan3
Total24.83

Raw materials & machinery

Machinery & equipment4

Raw materials3

Manufacturing process

  1. Load HDPE granules into the blow moulding machine hopper and melt into plastic paste using a screw barrier and heater.
  2. Add color masterbatch to the plastic paste as per design requirements.
  3. Form the plastic into a hollow parison and press into a cooled metal mould, using compressed air to shape the toy.
  4. Remove the cooled, hardened plastic piece from the mould.
  5. Apply prints and designs using a printing machine and join/assemble components using an ultrasonic welding machine.
  6. Pack the finished products and send scrap material for reprocessing.

From the project report