Semi Automatic Coir Matting Unit (4 Shaft Fancy)
This project profile outlines the establishment of a semi-automatic coir matting unit utilizing a 4-shaft fancy loom to produce quality coir mats and matting products. The manufacturing process involves motorized beating, shedding, and winding alongside manual picking to efficiently process coir yarn into finished floor coverings.
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Building & Civil Work | 3 |
| Plant & Machinery | 16.33 |
| Furniture & Fixtures | 0.74 |
| Working Capital | 4.93 |
| Total | 25 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 2.5 |
| Term Loan | 18.06 |
| Working Capital Loan | 4.44 |
| Total | 25 |
|---|
Raw materials & machinery
Machinery & equipment3
- Semi-Automatic loom 1.50 meter widthBuy on Amazon ↗
7 HP loom for weaving coir matting
- Bobbin winding machine 2 headBuy on Amazon ↗
Machine for winding yarn onto bobbins
- Dying equipmentBuy on Amazon ↗
Equipment for dyeing coir yarn
Raw materials1
- CoirBuy on Amazon ↗
Raw coir fiber and yarn used for weaving matting
Manufacturing process
- Wind the coir yarn using the bobbin winding machine.
- Perform dyeing of the yarn using dyeing equipment as per color requirements.
- Set up the semi-automatic loom for weaving using the prepared yarn.
- Operate the semi-automatic loom where beating, shedding, and winding are motorized, and picking is done manually.
- Inspect, finish, and trim the woven coir matting to standard dimensions.
Market
Coir matting has steady demand in domestic and export markets as an eco-friendly floor covering. The semi-automatic loom offers higher quality and lower operating force compared to traditional handlooms while remaining more cost-effective than full power looms.
From the project report
