Besan Sev & Bhujia Production Unit
This project profile covers the establishment of a production unit for manufacturing various types of Indian savory snacks such as Besan Sev and Bhujia. The manufacturing process involves sifting, kneading, extruding, frying, de-oiling, seasoning, and nitrogen-flush packaging of gram flour and spice-based mixtures.
- 9 jobs
- 15 KW power
- ₹18.22L project cost
Project cost & finance
Cost of Project
figures in ₹ Lakhs
| Plant & Machinery | 9 |
| Furniture & Fixtures | 0.5 |
| Other Misc. Assets | 1.5 |
| Working Capital | 7.22 |
| Total | 18.22 |
|---|
Means of Finance
figures in ₹ Lakhs
| Own Contribution | 1.82 |
| Term Loan | 9.9 |
| Working Capital Loan | 6.5 |
| Total | 18.22 |
|---|
Raw materials & machinery
- Raw Material BesanBuy on Amazon ↗
Chickpea flour base ingredient
- Raw Material Rice FlourBuy on Amazon ↗
Flour mixture component
- Raw Material Turmeric PowderBuy on Amazon ↗
Spice
- Raw Material Red ChilliBuy on Amazon ↗
Spice
- Raw Material AsafetidaBuy on Amazon ↗
Hing spice
- Raw Material Ajwain SeedBuy on Amazon ↗
Spice
- Raw Material SaltBuy on Amazon ↗
Seasoning
- Raw Material OilBuy on Amazon ↗
Cooking oil for frying
- Raw Material Massor DalBuy on Amazon ↗
Pulse ingredient
- Raw Material PeanutBuy on Amazon ↗
Nut ingredient
- Raw Material CashewBuy on Amazon ↗
Nut ingredient
- Raw Material Chat MasalaBuy on Amazon ↗
Spice blend
- Raw Material DieselBuy on Amazon ↗
Consumable fuel
- Raw Material Cooking OilBuy on Amazon ↗
Consumable frying oil
- Raw Material Packaging materialBuy on Amazon ↗
Pouches and cartons
- Machinery Flour SifterBuy on Amazon ↗
Sifter machine to remove impurities
- Machinery Metal DetectorBuy on Amazon ↗
Electromagnetic induction metal detector
- Machinery Dough KneaderBuy on Amazon ↗
Machine to knead flour and ingredients into dough
- Machinery De-oiling MachineBuy on Amazon ↗
Removes excess oil from fried snacks
- Machinery Namkeen Fryer MachineBuy on Amazon ↗
Industrial fryer for sev and bhujia
- Machinery Namkeen ExtruderBuy on Amazon ↗
Extrudes dough into various sev shapes using dies
- Machinery Seasoning MachineBuy on Amazon ↗
Rotating tumbler for applying salt and spices
- Machinery Nitrogen Flush Packaging MachineBuy on Amazon ↗
Pouches sealing and nitrogen flushing machine
Manufacturing process
- Sift the flours using a flour sifter to remove impurities and foreign particles.
- Knead the besan, rice flour, spices, and water into a uniform dough using a dough kneading machine.
- Extrude the prepared dough through specific dies into the frying tank using a namkeen extruder.
- Fry the extruded sev and bhujia in the namkeen frying machine.
- Pass the fried snacks through a de-oiling machine to remove excess oil.
- Transfer the de-oiled snacks to a seasoning machine and tumble with salt and spices.
- Weigh, pack, and seal the finished namkeen using nitrogen flush packaging machines.
Market
Namkeen snacks like sev and bhujia have a high demand across India as popular everyday snacks and accompaniments to various chaat dishes. Markets are widespread locally, regionally, and nationally, with various flavor variants like Lahsun Sev, Ratlami Sev, Laung Sev, Ujjaini Sev, and Hing Sev catering to diverse consumer tastes.